Product Description
Product Description
KPC Series helical gearbox is a new generation product which designed basing on the modular system, It can be connected respectively with motors such as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),power from 0.12kw to 4.0kw, ratio from 3.66 to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Product Characteristics
- Modular construction
- High efficiency
- Precise grinding, low noise
- Compact structural design
- Univeral mounting
- Aluminium housing, light in weight
- Carbonize and grinding hardened gears, durable
- Multi-structure, can be combined in different forms to meet various transmission condition
Installation:
1.Foot mounted
2.Output Flange mounted
3.B14 Flange mounted
Models:
1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P
Detailed Photos
Product Parameters
| KPC02.. | n1=1400r/min | 200Nm | ||||||
| n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 |
| [r/min] | [Nm] | [N] | ||||||
| 26 | 200 | 4500 | 54.00* | 54/1 | ||||
| 30 | 200 | 4500 | 46.46* | 3717/80 | ||||
| 34 | 200 | 4500 | 40.60* | 203/5 | ||||
| 39 | 200 | 4270 | 35.91* | 3591/100 | ||||
| 48 | 200 | 3970 | 28.88* | 231/8 | ||||
| 59 | 200 | 3730 | 23.85* | 477/20 | ||||
| 70 | 200 | 3520 | 20.08* | 3213/160 | ||||
| 82 | 140 | 3330 | 17.10 | 3009/176 | ||||
| 95 | 200 | 3180 | 14.81* | 2961/200 | ||||
| 106 | 140 | 3060 | 13.21 | 2907/220 | ||||
| 116 | 200 | 2970 | 12.05 | 1386/115 | ||||
| 141 | 200 | 2780 | 9.93 | 2583/260 | ||||
| 159 | 120 | 2670 | 8.78 | 2703/308 | ||||
| 189 | 120 | 2520 | 7.39 | 2601/352 | ||||
| 257 | 100 | 2280 | 5.45 | 2397/440 | ||||
| 316 | 100 | 2120 | 4.43 | 102/23 | ||||
| 383 | 80 | 1990 | 3.66 | 2091/572 |
Outline Dimension:
Company Profile
About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
We can dispatch goods by sea, by train, by air according to customer instruction
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Samples: |
US$ 55/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What is a worm gear reducer gearbox?
A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer gearbox
The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer gearbox
Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by CX 2023-05-15
China Professional ND Agricultural Parallel Shaft Gearbox for Vertical Mixer Feeder Rotary Tiller Garden Agriculture Machine Gear Box Pto helical worm gearbox
Product Description
Product Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
Through our CZPT brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors CZPT through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.
We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.
Certifications
Our Factory
Sample Room
Why choose us?
1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.
2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.
3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.
4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.
5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.
Packaging & Shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.
Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Straight or Spiral Bevel Gear |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Customization: |
Available
|
|
|---|
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by CX 2023-04-25
China Helical Gearbox Inline Helical Gear Box Bevel Worm Reduction Unit Crane Duty Shaft Mounted Parallel Manufacturers Industrial Coaxial Two Stage Helical Gearbox worm gear box elecon
Solution Description
Helical Gearbox inline helical gear box bevel worm reduction Shaft Mounted parallel companies industrial coaxial 2 phase unit crane responsibility Helical Gearbox
helical concentric gearbox pace reducer decelerator has the attributes of high flexibility,good blend and heavy loading functionality, alongside with other merits such as straightforward to achieve numerous transmission ratios, large effectiveness, minimal vibrationand higher permissible axis radial load. This collection can not only be merged with a variety of sorts of reducers and variators and fulfill the needs, but also beadvantage of localization of relevant transmission tools.
1) Output velocity: .6~1,571rpm
two) Output torque: up to 18,000N.m
three) Motor energy: .18~160kW
4) Mounted kind: foot-mounted and flange-mounted mounting
| Merchandise Identify | SLR Collection Rigid Tooth helical reducer |
| Gear Material | 20CrMnTi |
| Case Materials | HT250 |
| Shaft Material | 20CrMnTi |
| Gear Processing | Grinding complete by HOFLER Grinding Devices |
| Color | Tailored |
| Sounds Test | Bellow 65dB |
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Output Torque: | 800~100000n.M |
| Output Speed: | 14-280rpm |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
###
| Product Name | SLR Series Rigid Tooth helical reducer |
| Gear Material | 20CrMnTi |
| Case Material | HT250 |
| Shaft Material | 20CrMnTi |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Color | Customized |
| Noise Test | Bellow 65dB |
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Output Torque: | 800~100000n.M |
| Output Speed: | 14-280rpm |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
###
| Product Name | SLR Series Rigid Tooth helical reducer |
| Gear Material | 20CrMnTi |
| Case Material | HT250 |
| Shaft Material | 20CrMnTi |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Color | Customized |
| Noise Test | Bellow 65dB |
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-01-23
china near me Xgk Series Helical High Efficiency Hypoid Helical Gear Box Reducer manufacturers
Product Description
XGK Sequence CZPT cal higher effectiveness hypoid CZPT cal CZPT reducer
Item Attribute:
-Greater reduction ratio with challenging surface hypoid bevel gear and CZPT cal equipment generate
–Large output torque, higher transmission effectiveness, power-saving
–Wonderful casting of aluminum alloy, light-weight bodyweight , rust-proof
–Stable transmission, low sound, suited for the awful functioning problem
–Excellent visual appeal and toughness, little volume
–A variety of mounting positions, broad application, easy employing
–Mounting dimension is interchangeable with RV collection CZPT reducer
–Modularity on design
Enter : connected with common flange motor and servo motor with multiple requirements
Output : hollow shaft and sound shaft
–Multi-stages gear drive
It is divided into two-phase travel (a single hypoid bevel gear and one particular CZPT cal equipment) and a few-phase generate (a single hypoid bevel gear and two CZPT cal gears). In contrast with RV series CZPT and worm shaft structure, it has much more refined ratio and broader software.
The lubricating oil external circulation equipment of the worm gear reducer equipment has minimal oil temperature. The worm gear reducer programs to traverse its energy. The worm gear is produced of non-ferrous metallic. Grasp info worms are usually manufactured of difficult metal. Therefore, utilizing a good deal of heat in the software, coupled with the impact of the ambient temperature, it is tough to manage the temperature of the reducer. Use within the temperature selection. When the ambient temperature is reduce than 0℃, the operating temperature of the worm equipment reducer should be managed at -40℃~40℃. It is advisable to heat or use a minimal freezing stage lubricant before the oil is entirely dissolved.
china near me Ka Series Helical Bevel Gear Box Motor manufacturers
Solution Description
KA Collection CZPT cal Bevel Gear Box CZPT
Technical knowledge:
one. Ratio selection: 8.1-191
2. Enter CZPT : .12-270 KW
three. Allow torque rang: ≤ 50000 N. M
four. Output pace: .3~205 r/min
5. Framework: Foot-mounted, flange-mounted, shaft-mounted
Attribute:
one. Undertake optimized design and style, module combination, proper angle output, place reduction
2. CZPT toughness and CZPT evity gears
3. Can be combined with CZPT motors, broader ratio selection
4. Big output torque, easily startup, substantial effectiveness
The performance of a worm gear transmission relies upon to a huge extent on the helix angle of the worm. Multi-threaded worms and gears with higher helix angles have proven to be 25% to fifty% more efficient than one-threaded worms. The sliding action of the worm meshing with or meshing with the worm equipment results in substantial friction and loss of performance in contrast to other sorts of gears. Enhance performance with hardened and ground worm change bronze worm gears.
china near me High Precision Helical Spur Gear Transmission Gearbox Ratio 100: 1 Planetary Gear Box for Servo Motor manufacturers
Item Description
CZPT CZPT CZPT cal Spur Equipment Transmission Gearbox Ratio 100:1 Planetary Equipment Box for Servo CZPT
Merchandise Descriptions
one.Sq. flange output,normal dimensions
2.The input relationship requirements are competeand there are several selections
three.Straight transmission,solitary cantilever composition,design basic,substantial price performance
4.Secure procedure,lower sound
five.Keyway can be opened in the force shaft
six.Measurement range:40-160mm
seven.Ratio selection:3-a hundred
8.Precision assortment:8-16arcmin
| Item Title | PA sequence Planetary gear reducer |
| Ratio range | 3-one hundred |
| Dimension range | sixty/eighty/ninety/120/140/one hundred eighty/220 |
| Precision selection | eight-16arcmin |
| Allowable radial drive(N) | 1530/3250/6700/9400/14500/50000 |
| Allowable axial drive(N) | 630/1300/3000/4700/7250/25000 |
| Torsional rigidity (Nm/arc-min) | 6/twelve/23/47/130/205 |
| Max. input velocity(rpm) | 8000/6000/3000 |
| Rated enter velocity(rpm) | 4000/3000/1500 |
| Sound(dB) | ≤58/60/65/68/72 |
| Common existence(h) | 20000 |
| Efficiency(%) | L1=95% L2=90% |
| Degree of protection | IP65 |
| Operation temperature(ºC) | 90 TO -ten |
| Weight(kg) | L1=1.25/3.seventy five/8.5/sixteen/28.5/49.three L2=1.75/5.1/12/21.5/forty/62.5 |
Our benefits:
Newgear(China) acquire German precision planetary gear design and manufacturing engineering,Creation of substantial
rigidity, little backlash, low noise, steady transmission, reliable and durable planetary reducer,commonly employed in CZPT fields.
Newgear(China) has a comprehensive planetary gear reducer manufacturing chain .
The very best transmission option is when substantial transmission reduction is essential. A worm gear is equivalent to a helical equipment with a throat minimize to boost the outer diameter of the wheel. The throat makes it possible for the worm equipment to wrap fully about the threads of the worm. By chopping the threads on the worm relatively than the teeth, and by changing the number of threads, distinct ratios can be reached without having modifying the mounting arrangement. A unique feature of worm gears and worm gear assemblies is their capability to avoid reverse rotation.
china Cost K Series Helical Bevel Gear Box with Hollow Shaft Gearbox manufacturers
Solution Description
| Variety: | K collection CZPT cal Bevel Equipment CZPT s |
| Product: | K37-K187 |
| Model title: | YBANG |
| Shade: | Blue/Grey or on ask for |
| Material: | HT250 |
| Input CZPT : | .twelve-200kw |
| Output torque: | 10-61900N.m |
| Output pace: | .08-261rpm |
| Bearing: | C&U CZPT ,NSK,SKF or on ask for |
| Seal: | SKF,CTY,CFW or on ask for |
| Origin: | ZHangZhoug, CZPT |
| Guarantee: | 1 year |
Characteristics of merchandise
1. CZPT ly Normal Modular Designed: The items are very easily linked with and driven by diverse kinds of motors and CZPT input CZPT . The exact same type geared motor can be adapted to optioned CZPT s of motors. It is consequently easy to understand diverse remedy for diverse needs.
two. Ratio: Featured many closely divided ratios and vast selection of them. Quite massive final ratios can be attained by means of combined unites to get to really lower output speeds.
three. Mounting Arrangement: No strict limitation to the mounting arrangement.
four. CZPT CZPT , Compact Dimension: Housings are created of high energy solid iron. Gears and shaft gears are finished with gasoline carburizing method and exact grounding to sequentially get substantial loading potential of for each particular quantity.
five. CZPT Service Lifestyle: Under the problem of properly selecting type size and the typical routine maintenance and use, primary parts (count on people very easily-disabled areas) can last as CZPT as up to a lot more than twenty five,000 hrs. Very easily-disabled parts incorporate lubricating oil, oil seals, and bearings.
6. Minimal Sounds: All essential factors are completed by exactly machining, correct assembly, and finally examined, and consequently, reasonably low sounds is attained.
seven. CZPT Effectiveness: The efficiency of gear unit can achieve ninety five%, The performance of CZPT unit can get to 89%.
8. Large radial loading potential.
9. Axial load ability of up to 5% of radial load.
(1) With excellent good quality and Sensible cost
(2) CZPT to delivery on time
(3) Secure, trustworthy, economical and tough
(4) Secure transmission, quiet operation
(5) CZPT warmth-radiating effectiveness, higher carrying capacity
(6) CZPT y item should be tested just before sending
china manufacturer manufacturer price Worm Gear Box Assembly Gearbox Wheel Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Steering Gear Drive Motor Speed Nmrv Good Quantity Durable manufacturers
Product Description
Worm Gear Box Assembly Gearbox wheel CZPT Reducer Jack Worm Agricultural Planetary CZPT cal Bevel Steering Gear CZPT CZPT CZPT Nmrv CZPT CZPT tity CZPT
The gear ratio of the worm gear established is identified by dividing the variety of enamel of the equipment by the amount of threads. As a result, single thread yields increased ratios than multithreading. All ep worm gear bushings have left or appropriate thread. ep worm gear sets are obtainable in solitary, double, triple and quadruple threads.
china manufacturer manufacturer Custom S Series Foot Mounted Helical Worm Gear Box with Hollow Shaft manufacturers
Product Description
| Sort: | S series CZPT cal Worm Gear CZPT s |
| Design: | S37-S97 |
| Brand name: | YBANG |
| Colour: | Blue/Gray or on request |
| Content: | HT250 |
| Enter CZPT : | .twelve-22kw |
| Output torque: | 11-4900N.m |
| Output pace: | .twelve-397rpm |
| Bearing: | C&U CZPT ,NSK,SKF or on ask for |
| Seal: | SKF,CTY,CFW or on ask for |
| Origin: | ZHangZhoug, CZPT |
| Guarantee: | 1 year |
Attributes of products
1. CZPT ly Normal Modular Developed: The products are very easily related with and pushed by distinct types of motors and CZPT input CZPT . The exact same variety geared motor can be adapted to optioned CZPT s of motors. It is as a result easy to realize distinct answer for assorted needs.
two. Ratio: Featured a lot of carefully divided ratios and vast range of them. Really large final ratios can be received by way of blended unites to achieve extremely reduced output speeds.
3. Mounting Arrangement: No stringent limitation to the mounting arrangement.
4. CZPT CZPT , Compact Dimension: Housings are made of higher power solid iron. Gears and shaft gears are finished with fuel carburizing procedure and exact grounding to sequentially get large loading ability of for every particular volume.
five. CZPT Support Daily life: Under the situation of precisely choosing type size and the normal routine maintenance and use, principal factors (expect those very easily-disabled components) can previous as CZPT as up to more than 25,000 several hours. Simply-disabled parts consist of lubricating oil, oil seals, and bearings.
6. Minimal Sound: All key components are completed by specifically machining, precise assembly, and lastly examined, and consequently, fairly low noise is arrived at.
seven. CZPT Efficiency: The efficiency of gear unit can attain 95%, The effectiveness of CZPT device can reach 89%.
eight. Massive radial loading potential.
9. Axial load capacity of up to 5% of radial load.
(1) With superb good quality and Realistic price tag
(2) CZPT to shipping and delivery on time
(3) Protected, reputable, economical and tough
(4) Stable transmission, silent procedure
(5) CZPT warmth-radiating performance, substantial carrying potential
(6) CZPT y solution have to be examined just before sending
The efficiency of a worm equipment transmission is dependent to a big extent on the helix angle of the worm. Multi-threaded worms and gears with higher helix angles have confirmed to be twenty five% to fifty% more successful than solitary-threaded worms. The sliding motion of the worm meshing with or meshing with the worm equipment final results in substantial friction and decline of efficiency in comparison to other kinds of gears. Improve performance with hardened and floor worm change bronze worm gears.
china best S Series Hollow Shaft Helical Worm Gear Box with Electric Motor manufacturers
Merchandise Description
S collection hollow shaft worm CZPT with electrical motor
1. Product attributes
1.1. Flange-mounted with hollow shaft, foot-mounted with hollow shaft, and optional torque arm and other unique accessories.
one.2. Big power, CZPT support lifestyle.
one.3. To be blended with CZPT motors for larger transmission ratio.
1.4. Carburized gears are tough and highly exact.
1.5. CZPT overload ability and lower noise
| Input CZPT | 0.twelve – 200 Kw |
| Ratio | 5.36-17550 |
| Output torque | up to 50000 N. M |
1.3. They are commonly utilized in CZPT low-velocity transmissions, which are basic standard components of mechanical transmission.
two. CZPT nical parameters
| Housing material | Cast iron |
| Housing hardness | HBS90-240 |
| Equipment substance: | 20CrMnTi |
| Surface area hardnesss of gear | HRC58°-62° |
| Gear main hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Enter/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -fifty five ° |
| Machining precision of gears material | Exact grinding 6-5 quality |
| Heat therapy | tempering, cementing, quenching and so forth |
| Effectiveness | up to ninety% |
| Sounds(Max) | 60-68dB |
| Device design | Foot mounted,flange mounted,hollow shaft mounted |
| Input method | flange input,inline enter,shaft enter |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing manufacturers | NSK,C&U and so forth |
| Oil seal brands | NAK,SKF and many others |
| Lubricant | VG680 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
3.Applications
HangZhou XG Transmission Gearbox reducer are broadly utilized in :
Ceramic Industry
Glass Business
Food Sector
Metallurgy Sector
Beer& Consume Industry
Printing and dyeing Market
Textile Sector
Warehouse Logoistics Market
Wooden functioning CZPT ry
environmental protection gear Sector
Leather-based Industry
Pharmacy Business
four.Our Services
4.1.We give twelve months Warranty.
4.2. We have 1000’s of gearbox reducers. From Input CZPT .06KW to 200KW, Ratio 1.3-289.74, Output velocity -1095rpm and Output torque 1.4-62800Nm…They can satisfy your all various demands for different industries.
four.3. We provide E-catalog or Paper catalog,so you can select the design effortlessly in accordance to your requirements
four.4.You are welcome to visit CZPT manufacturing unit to examine CZPT goods,we can assist you to e-book the lodge or ticket
5.Company Information
5.1.Our Firm:
The Predecessor for ZheJiang CZPT glow CZPT CO.,Ltd (originally known as HangZhou CZPT gguang Transmission CZPT ry CO.,Ltd) Condition-owned armed forces mould enterpriese which set up in 1965.
Starshine is found in HangZhou,China and the manufacturing unit addresses an location of about 25000 sq. meters.
Manufacturing Capability:more than 50 percent a million sets of velocity reducer per year.
five.2.Our Men and women:
The business has a strong technical force. It has more than four hundred employees at present, including far more than 40 CZPT professionals and ten authorities and senior engineers making the most of special allowances of the State Council.
five.3. Our Certificates:
Passed ” ISO 9001 CZPT Quality Method Certificate”, “Worldwide High quality Credit rating CZPT ++ Ceritifacte” , ” Swiss SGS Certificate”, Iconic Brand name in Chinese CZPT ctromechanical Industry”, “Popular Model of ZheJiang Province”, “Non-community CZPT and CZPT nological CZPT in ZheJiang Province”, “Nationwide CZPT and New-tech CZPT “, “Top fifty in Chinese Equipment Industry” “2011 HangZhou CZPT and CZPT nological R&D Center” and so on.
6. FAQ
Q:Are you a trading company or company?
A: The predecessor of HangZhou XG-TRANSMISSION CZPT ry Co., Ltd is Condition-owned CZPT gguanggong Mold Manufacturing unit, a state-owned armed forces industrial business recognized in 1965. It completed reform in 2002. Because reform, the firm has designed speedily. It took the guide in passing ISO9001 CZPT Quality Program Certificate and CZPT Quality Credit rating CZPT ++ Certificate in 2004, and Swiss SGS Certificate in 2009. It has won these kinds of titles as “Iconic Model in Chinese CZPT ctromechanical Sector”, “Famous Manufacturer of ZheJiang Province”, “Non-general public CZPT and CZPT nological CZPT in ZheJiang Province”, “Nationwide CZPT and New-tech CZPT “, and “Tope 50 in Chinese Equipment Sector” successively
Q:In which do you base?
A: We are in HangZhou,ZheJiang ,China. We have two factories,New factory is in Xihu (West CZPT ) Dis. district,HangZhou,China and the aged one particular is in CHangZhou District,HangZhou,China.
Q:What kinds of gearbox can you produce for us?
A:Primary items of CZPT firm: JWB-X series mechanical continually variable transmission, RV series CZPT reducer, B/JXJ cycloidal pin equipment pace reducer, NCJ collection equipment reducer, and R, S, K, and F series CZPT cal-tooth reducer, more than one hundred versions and hundreds of specs.
Q:What are the application of the gearbox?
A:Merchandise are widely utilised in ceramic, glass, foods, metallurgy, beer & drink, printing and dyeing, textile, petrochemical CZPT , warehouse logistics, wooden-doing work machine, environmental protection products, printing and packaging, pharmacy, and leather. Items are sold in some countries and regions, such as CZPT pe, CZPT ica, and CZPT Asia, and it possesses dozens of distributors and soon after-sale services agents.
Q:What is the substance you use?
A: CZPT circumstance ( For the RV sequence CZPT box,model RV030-105)
Cast iron(For the RV collection CZPT box, model RV110-one hundred fifty, For the NCJ /F/R/S/K series CZPT cal equipment reducer)
Any inquiry pls get in touch with:
Nicola CZPT g (Export sales)
Website: gearbox1965.en.created-in-china.com
EP also sells equipment tooth measuring products named gear gauges! Gear gauges reduce glitches, preserving time and money when identifying and purchasing gears. These pitch templates have 9 teams to decide all common pitch measurements: Diameter Pitch “DP”, Circle Pitch “CP”, Exterior Involute Spline, Metric Modulus “MOD”, Brief Tooth, Fine Pitch, Coarse Pitch and Extraordinary Pitch .